Manufacturing Business operating System
Capacity Planning
Maximize output by planning plant capacity based on workforce, machine schedules, and product routing. Gain visibility into utilization and standby time to drive efficient, balanced production.
Production Planning
Drives intelligent, delivery-focused production planning using sales data, BoM logic, and AI-based learning to continuously refine timelines, resource requirements, and cost accuracy.
Manufacturing Operations
Executes production plans through job cards, tracks progress at each work center, manages material issuance, and updates WIP and FG inventory with integrated quality and lot control.
Cost Intelligence
Tracks actual costs across materials, labor, and overheads by job, product, or order. Delivers real-time margin visibility and historical trends to enable smarter pricing and profitability decisions.
TRANSFORING CAPACITY PLANNING
Streamline capacity, maximize output—while we handle the load dynamics, you lead your operations forward.
MBoS empowers manufacturers to model and manage plant capacity with precision—by building category-wise consumption models, mapping process routings, and aligning work center capabilities with production demand. Purpose-built for manufacturing, it eliminates guesswork and overloads, ensuring on-time, efficient, and scalable delivery.
Build intelligent, category-wise capacity models for your manufacturing plants. Group products with similar processing patterns and simulate their impact on plant capacity
Intelligent and Precise Plant Capacity Modeling
Model true production capacity using product categories, BOM, routings, shift hours, and workstation throughput for accurate planning.
Build Smart Work Centers for Efficient Production
Define workstations, shift timings, and hourly capacity per center to simulate real-world plant throughput and daily availability.
Category-Based Capacity Consumption
Set capacity usage logic for each product group based on process routing and consumption trends to enable granular capacity forecasting.
Dynamic Simulaiton and Scaling for Smarter Planning
Simulate different production scenarios in real time and adjust for constraints, demand change and work center operation.
Real-Time Capacity Utilization Dashboard
Gain visual insights into capacity usage across work centers, product categories, and time periods to make informed decisions.
PRODUCTION PLANNING
Smarter Planning. Balanced Workloads. On-Time Production.
We automate the entire production planning cycle—from aligning demand forecasts and BOMs to auto-generating production schedules, resource allocations, and work orders. With intelligent routing, shift-aware planning, and real-time capacity checks, MBoS eliminates guesswork, reduces delays, and ensures every batch starts with clarity and control.
Automated Production Plan Generation
Instantly converts demand forecasts and BOMs into production-ready plans with accurate routing, scheduling, and resource assignment.
Shift and Work Center-Aware Scheduling
Considers operational shifts, calendar constraints, and work center availability to generate realistic, executable production timelines.
BOM-Driven Work Order Creation
Auto-generates work orders from product BOMs, ensuring accurate task sequencing, material availability checks, resource assignment, and correct process routing.
Capacity Simulation and What-If Analysis
Simulates different production scenarios, evaluating impact of demand spikes, resource shortages, or equipment downtime on delivery timelines.
MANUFACTURING OPERATIONS MANAGEMENT
Streamline Manufacturing Operation with MBoS
From work order execution and resource coordination to process tracking and dependency management—our platform streamlines manufacturing operations to minimize downtime, eliminate inefficiencies, enhance visibility, and ensure consistent, high-quality output.
Streamlined Work Order Execution
Ensure timely and accurate execution of production plans by automating task allocation, routing, and tracking across work centers.
Improved Production Visibility
Get real-time visibility into operational progress, bottlenecks, and task statuses—enabling faster decisions and fewer surprises.
Better Resource Coordination
Align labor, machines, and materials dynamically to production needs—minimizing idle time, overuse, and missed deadlines.
On-Time, High-Quality Delivery
With integrated planning and execution, ensure that every production order meets timelines and quality standards.
COSTING INTELLIGENCE
Know your costs before they hurt—because smart cost insight is key to success.
Track actual production costs across materials, labor, and overhead in real time—at every job, process, or order level. MBoS automatically maps expenses to work centers, applies cost allocation logic, and captures cost flow through each job card—giving you complete visibility into product margins and profitability. No more guesswork, no missed costs—just accurate, actionable costing that drives smarter decisions.
Key Capabilities of the Costing Intelligence Module
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Actual Cost Capture Engine: Applies real-time material, labor, and overhead costs to every job card—based on actual execution data—giving you precise, job-level cost visibility.
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Work Center-Based Cost Allocation: Distributes organizational, plant-level, and direct costs across work centers using predefined allocation rules.
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Dynamic Job Costing: Tracks cost accumulation as products move through work centers—aggregating material, process, and time-based expenses.
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Cost Trend Analysis & Insights: Analyzes cost trends across products and work centers—helping identify inefficiencies, control costs, and refine pricing strategies.
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Make-to-Order Margin Tracking: Calculates the actual cost and realized margin for every customer order—ideal for Make-to-Order manufacturers.
